titanium flanges asme
2.Size: NPS 1/2″ – 48″ (DN15 – DN1200), custom larger sizes available, Thickness: Sch5S – Sch160, XXS
3.Standard: ASME/ANSI B16.5, ASME B16.47, MSS SP-44, DIN 2631-2638, EN 1092-1, AWWA C207, JIS B2220, GB/T 9112, HG/T 20592
4.Type: Weld Neck (WN), Slip-On (SO), Blind (BL), Socket Weld (SW), Threaded (THR), Lap Joint (LJ), Plate, Orifice, Long Weld Neck
5. Processing Method: Titanium ingot → Forging → Heat treatment → CNC machining → Drilling → Surface finishing → Marking
6.State: Annealed
7.Surface Treatment: Machined bright
- Product Description
Titanium Flanges ASME - Industrial-Grade Piping Solutions
Baoji Jucheng Titanium Industry Co., Ltd. produces titanium flanges asme that meet ASME B16.5 and ASME B16.47 requirements and perform very well in high-pressure and corrosive conditions.
With over 20 years of experience in titanium fabrication and more than 500 sets of titanium equipment manufactured annually, our flanges are vital for everything from offshore platforms to chemical processing facilities.
Every year, we stockpile about 3,000 tons of titanium to ensure timely delivery for important projects. In order to guarantee dimensional correctness and long-term dependability in your piping systems, our cutting-edge 120,000-square-meter manufacturing plant in China's Titanium Valley combines heat treatment, precision machining, and comprehensive quality inspection systems.
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Product Specifications Of titanium flanges asme
Parameter | Details |
Grade | Gr1, Gr2, Gr5 (Ti-6Al-4V), Gr7, Gr9, Gr12, Gr23 (Ti-6Al-4V ELI) |
Size Range | NPS 1/2″ – 48″ (DN15 – DN1200), custom larger sizes available |
Thickness | Sch5S – Sch160, XXS |
Standards | ASME/ANSI B16.5, ASME B16.47, MSS SP-44, DIN 2631-2638, EN 1092-1, AWWA C207, JIS B2220, GB/T 9112, HG/T 20592 |
Types | Weld Neck (WN), Slip-On (SO), Blind (BL), Socket Weld (SW), Threaded (THR), Lap Joint (LJ), Plate, Orifice, Long Weld Neck |
Processing Method | Titanium ingot → Forging → Heat treatment → CNC machining → Drilling → Surface finishing → Marking |
State | Annealed |
Surface Treatment | Machined bright |
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Manufacturing Excellence
Premium titanium ingots from approved suppliers are the first step in our production procedure. We maximize corrosion resistance by optimizing the microstructure through controlled heat treatment and precise forging.
Dimensional accuracy within the strict tolerances required by ASME requirements is guaranteed by CNC machining. Before a thorough quality check, each flange is subjected to drilling, surface finishing, and permanent marking.
Our facilities include non-destructive testing equipment and advanced measurement systems. This integrated approach guarantees that every titanium flanges ASME product meets your technical requirements.
Technical Support & Customization
You receive customized manufacturing services based on your engineering drawings and application conditions. Our R&D team, collaborating with Northwest Nonferrous Metals Research Institute and Tsinghua University, develops solutions for specialized requirements.
Our 41 utility model patents and 4 invention patents show our capacity for innovation, whether you want unusual alloy compositions or non-standard dimensions. Every order comes with expert technical assistance, from installation advice to design consultancy.
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Key Industrial Applications
Offshore Oil & Gas Engineering
Our ASME titanium flanges manage high-pressure seawater injection systems and firewater networks in deep-sea drilling operations and FPSO units. They are resistant to marine biofouling and saltwater-induced crevice corrosion in subsea manifolds and riser connections. Even after being exposed to severe marine conditions for decades, your offshore investments are still safe.
Chemical Processing Plants
These flanges link piping that handles bleach, harsh organic acids, and wet chlorine gas in PTA plants and chlor-alkali manufacturing. Titanium offers remarkable resistance to corrosive media where 316L stainless steel would falter. Class 150# and 300# ANSI-rated flanges are very useful for preventing hazardous chemical leaks in reactor inlets and outlets.
Desalination Facilities
Flash and Reverse in Multiple Stages Our flanges are essential for connecting heat exchangers and high-pressure pumps in osmosis facilities. Grade 7 titanium performs well in high-chloride conditions in brine heater sections when temperatures surpass 150°C. Heavy metal contamination in your processed water is eliminated, and maintenance downtime is significantly reduced.
Hydrometallurgy Operations
Class 600# and 900# flanges are required for high-pressure acid leaching circuits that recover nickel and gold. Our products can tolerate strong sulfuric acid slurries in autoclave systems at temperatures as high as 250°C.
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Why Choose ASME Standard Titanium Flanges
When compared to conventional stainless steel substitutes, ASME-compliant titanium flanges offer better strength-to-weight ratios. Reduced maintenance intervals and a much lower Total Cost of Ownership are advantageous to your operations.
These parts prevent catastrophic failures brought on by stress corrosion cracking brought on by chloride. For more than 20 years of continuous operation, they retain structural integrity in extremely oxidizing and alkaline situations.
Perfect alignment with international equipment is ensured by the dimensional uniformity mandated by ASME regulations. This compatibility lowers the possibility of leaks at sealing faces and makes installation easier.
FAQ
Q: What pressure ratings do your titanium flanges support?
A: Our flanges are available in Class 150# through Class 2500# pressure ratings according to ASME B16.5. For larger sizes under ASME B16.47, we manufacture Series A and Series B configurations. Your specific application determines the appropriate pressure class selection.
Q: How do titanium flanges perform in wet chlorine service?
A: Grade 7 titanium flanges excel in wet chlorine environments due to palladium addition enhancing corrosion resistance. However, avoid dry chlorine exposure as it may cause exothermic reactions. Proper material selection based on your process conditions is essential.
Q: What is the typical lead time for custom sizes?
A: With our 3,000-ton inventory, standard sizes ship within 5-7 working days. Custom dimensions require 3-4 weeks depending on complexity. Contact our team for expedited processing options on urgent projects.
Q: Can you provide material certifications?
A: Yes, we supply complete material test reports, ASME compliance certificates, and non-destructive testing documentation. Our quality management system ensures full traceability from raw material to finished product.
Contact Us
Get expert guidance on selecting the right titanium flanges ASME for your application. Our engineering team is ready to provide technical specifications and quotations. Email us at s4@juchengti.com today.
