titanium exhaust flange
2.Size: NPS 1/2″ – 48″ (DN15 – DN1200), custom larger sizes available, Thickness: Sch5S – Sch160, XXS
3.Standard: ASME/ANSI B16.5, ASME B16.47, MSS SP-44, DIN 2631-2638, EN 1092-1, AWWA C207, JIS B2220, GB/T 9112, HG/T 20592
4.Type: Weld Neck (WN), Slip-On (SO), Blind (BL), Socket Weld (SW), Threaded (THR), Lap Joint (LJ), Plate, Orifice, Long Weld Neck
5. Processing Method: Titanium ingot → Forging → Heat treatment → CNC machining → Drilling → Surface finishing → Marking
6.State: Annealed
7.Surface Treatment: Machined bright
- Product Description
Product Overview
When you need reliable exhaust connections for high-performance applications, our titanium exhaust flange delivers exceptional durability and corrosion resistance. Manufactured by Baoji Jucheng Titanium Industry Co., Ltd in China's renowned Titanium Valley, these precision-engineered components combine titanium's superior properties with advanced manufacturing expertise. Our exhaust flanges offer outstanding strength-to-weight ratios, making them perfect for automotive, aerospace, and industrial applications where performance matters. Each flange undergoes rigorous quality control to ensure leak-proof connections and long-lasting service life.
Company Background
Baoji Jucheng Titanium Industry Co., Ltd stands as a pioneer in China's titanium industry since 2004. Located in Baoji - China's Titanium Valley - we became the first private titanium enterprise in Shaanxi Province to list on the National Equities Exchange and Quotations in 2017.
Our achievements include:
- 20+ years of titanium industry expertise
- 50 million RMB registered capital
- 45 total patents (4 invention patents, 41 utility model patents)
- National High-Tech Enterprise certification
- National-level specialized "little giant" enterprise recognition
- 30%+ annual sales revenue growth for three consecutive years
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Key Features & Advantages
Your titanium exhaust flange comes with these premium benefits:
- Superior Corrosion Resistance: Withstands harsh exhaust environments
- Lightweight Design: 40% lighter than steel alternatives
- High Temperature Tolerance: Maintains integrity under extreme heat
- Precision Manufacturing: CNC machined for perfect fit
- Multiple Configuration Options: Various types and sizes available
- Long Service Life: Reduces replacement frequency and maintenance costs
Technical Specifications
| Parameter | Specification |
|---|---|
| Grade | Gr1, Gr2, Gr5(Ti-6Al-4V), Gr7, Gr9, Gr12, Gr23(Ti-6Al-4V ELI) |
| Size Range | NPS 1/2″ – 48″ (DN15 – DN1200), custom larger sizes available |
| Thickness | Sch5S – Sch160, XXS |
| Standards | ASME/ANSI B16.5, ASME B16.47, MSS SP-44, DIN 2631-2638, EN 1092-1, AWWA C207, JIS B2220, GB/T 9112, HG/T 20592 |
| Types | Weld Neck (WN), Slip-On (SO), Blind (BL), Socket Weld (SW), Threaded (THR), Lap Joint (LJ), Plate, Orifice, Long Weld Neck |
| State | Annealed |
| Surface Treatment | Machined bright finish |
Performance Characteristics
Our exhaust flanges deliver exceptional performance across demanding applications:
- Temperature Range: -269°C to 600°C continuous operation
- Pressure Rating: Up to Class 2500 depending on size and grade
- Fatigue Resistance: Superior cycle life under thermal stress
- Chemical Compatibility: Excellent resistance to exhaust gases and condensates
- Dimensional Stability: Minimal thermal expansion compared to steel
Material Grades & Standards
We offer various titanium grades to match your specific requirements:
| Grade | Composition | Best For |
|---|---|---|
| Gr1 | Commercially pure | General exhaust applications |
| Gr2 | Commercially pure | Standard automotive use |
| Gr5 | Ti-6Al-4V | High-performance racing |
| Gr9 | Ti-3Al-2.5V | Aerospace applications |
| Gr23 | Ti-6Al-4V ELI | Medical device exhausts |
Manufacturing Process
Your rib takes after our demonstrated 7-step fabricating process:
- Titanium Ingot Choice: Premium crude materials
- Precision Manufacturing: Upgraded grain structure
- Heat Treatment: Optimized mechanical properties
- CNC Machining: Tight dimensional tolerances
- Precision Boring: Exact jolt gap placement
- Surface Wrapping up: Smooth, clean surfaces
- Quality Stamping: Clear recognizable proof and traceability
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Quality Assurance & Testing
Every item experiences comprehensive testing:
- Dimensional review per drawing specifications
- Surface wrap up verification
- Material composition analysis
- Pressure testing when required
- Non-destructive testing (NDT) available
- Complete fabric traceability documentation
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Applications
Our ribs serve different businesses and applications:
- Automotive: High-performance debilitate systems
- Aerospace: Air ship motor components
- Marine: Pontoon debilitate manifolds
- Industrial: Handle gear connections
- Motorsports: Dashing deplete assemblies
- Power Era: Turbine debilitate systems
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OEM/ODM Service
We give comprehensive customization administrations for your special requirements:
- Custom measurements and specifications
- Special fabric grades
- Unique surface treatments
- Private labeling options
- Technical interview and plan support
- Prototype improvement and testing
Why Choose Us?
Your organization with us means:
- Industry Administration: 70% advertise share in hydrometallurgy applications
- Proven Track Record: 500+ item assortments effectively delivered
- Quality Associations: Trusted by Jiangxi Copper Gather and other industry leaders
- Innovation Center: Nonstop R&D venture with beat universities
- Global Reach: Serving North American and universal markets
- Comprehensive Capabilities: Total titanium handling solutions
Corporate Vision
We're building the future of titanium fabricating through our 900 million RMB Titanium Valley Mechanical Stop extend. This state-of-the-art office will coordinated R&D, preparing, and testing capabilities, situating us as an worldwide titanium industry leader.
Our commitment incorporates building up a national titanium R&D center and worldwide promoting organize, supporting "Made in China 2025" activities through development and quality excellence.
FAQ
Q: What's the ordinary lead time for the products?
A: Standard setups dispatch inside 2-3 weeks. Custom orders require 4-6 weeks depending on specifications.
Q: Do you give fabric certificates?
A: Yes, each arrange incorporates total fabric traceability documentation and test certificates.
Q: Can you make larger than usual spines past your standard range?
A: Completely. Our fabricating capabilities amplify well past standard sizes for extraordinary applications.
Q: What surface medications are accessible other than machined bright?
A: We offer different medications counting anodizing, pickling, and custom wraps up based on your prerequisites.
Contact Us
Ready to upgrade your exhaust system with premium titanium exhaust flange solutions? Our technical team is ready to discuss your specific requirements and provide expert recommendations.
Email: s4@juchengti.com
Contact us today for technical specifications, pricing, or custom engineering support. Experience the difference that 20 years of titanium expertise makes in your next project.
