titanium forged flange
2.Size: NPS 1/2″ – 48″ (DN15 – DN1200), custom larger sizes available, Thickness: Sch5S – Sch160, XXS
3.Standard: ASME/ANSI B16.5, ASME B16.47, MSS SP-44, DIN 2631-2638, EN 1092-1, AWWA C207, JIS B2220, GB/T 9112, HG/T 20592
4.Type: Weld Neck (WN), Slip-On (SO), Blind (BL), Socket Weld (SW), Threaded (THR), Lap Joint (LJ), Plate, Orifice, Long Weld Neck
5. Processing Method: Titanium ingot → Forging → Heat treatment → CNC machining → Drilling → Surface finishing → Marking
6.State: Annealed
7.Surface Treatment: Machined bright
- Product Description
Titanium Forged Flange - Superior Performance for Critical Applications
When your project demands exceptional strength, corrosion resistance, and reliability, our titanium forged flange delivers unmatched performance. These precision-engineered components combine the superior properties of titanium with advanced forging techniques, creating flanges that excel in the most challenging industrial environments. Our product solutions provide the perfect balance of lightweight design and exceptional durability for your critical applications.
Company Background
Located in China's renowned Titanium Valley - Baoji, our company has been deeply rooted in the titanium industry for over 20 years. Baoji Jucheng Titanium Industry Co., Ltd was founded in 2004 and became the first private titanium enterprise in Shaanxi Province to list on the National Equities Exchange and Quotations in 2017.
With a registered capital of 50 million RMB, we hold 4 invention patents and 41 utility model patents. We've been recognized as a National High-Tech Enterprise and a national-level specialized "little giant" enterprise. Our sales revenue has increased at over 30% annually for three consecutive years.
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Key Features & Advantages
Our forged titanium flanges offer exceptional benefits:
- Superior Strength-to-Weight Ratio: 40-45% lighter than steel while maintaining exceptional strength
- Outstanding Corrosion Resistance: Excellent performance in marine and chloride environments
- High Temperature Performance: Maintains properties under extreme thermal conditions
- Precision Forged Construction: Enhanced grain structure for optimal mechanical properties
- Excellent Formability: Hot and cold forming capabilities with retained mechanical properties
Technical Specifications
| Parameter | Specification |
|---|---|
| Material Grades | Gr1, Gr2, Gr5(Ti-6Al-4V), Gr7, Gr9, Gr12, Gr23(Ti-6Al-4V ELI) |
| Size Range | NPS 1/2″ – 48″ (DN15 – DN1200), custom larger sizes available |
| Wall Thickness | Sch5S – Sch160, XXS |
| Standards | ASME/ANSI B16.5, ASME B16.47, MSS SP-44, DIN 2631-2638, EN 1092-1, AWWA C207, JIS B2220, GB/T 9112, HG/T 20592 |
| Types Available | Weld Neck (WN), Slip-On (SO), Blind (BL), Socket Weld (SW), Threaded (THR), Lap Joint (LJ), Plate, Orifice, Long Weld Neck |
| Surface Treatment | Machined bright, Annealed state |
Performance Characteristics
Your titanium forged flanges deliver exceptional performance across multiple parameters. The forged construction creates a refined grain structure that enhances mechanical properties. These flanges resist oxidation and maintain structural integrity even in aggressive chemical environments.
The lightweight plan decreases establishment complexity whereas giving predominant weakness resistance. Warm treatment optimization guarantees steady mechanical properties all through the component.
Material Grades & Standards
We offer comprehensive fabric choices to meet your particular requirements:
- Grade 1 & 2: Commercially unadulterated titanium with great erosion resistance
- Grade 5 (Ti-6Al-4V): Tall quality aerospace-grade alloy
- Grade 7: Upgraded erosion resistance for chemical processing
- Grade 9: Great formability with moved forward strength
- Grade 12: Predominant high-temperature performance
- Grade 23: Medical-grade ultra-low interstitial alloy
Manufacturing Process
Our accuracy fabricating takes after strict quality protocols:
- Titanium Ingot Determination: Premium crude materials sourced for ideal properties
- Forging: Progressed manufacturing methods make prevalent grain structure
- Heat Treatment: Controlled warm handling optimizes mechanical properties
- CNC Machining: Accuracy machining guarantees correct dimensional accuracy
- Drilling: Exact jolt gap situating and finishing
- Surface Wrapping up: Proficient surface treatment for ideal performance
- Marking: Clear recognizable proof and traceability marking
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Quality Assurance & Testing
Quality remains our establishment. Each rib experiences comprehensive testing counting dimensional assessment, mechanical property confirmation, and non-destructive testing when required. Our quality administration framework guarantees steady execution and reliability.
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Applications
Our manufactured titanium spines serve different industries:
- Chemical Preparing: Destructive media dealing with systems
- Marine Building: Seaward stages and seawater systems
- Aerospace: Airplane and shuttle applications
- Power Era: Warm exchangers and cooling systems
- Petrochemical: Handle gear and pipeline connections
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OEM/ODM Service
We give total customization administrations for your one of a kind necessities. Our building group works closely with you to create spines that meet correct details. Custom sizes, extraordinary amalgams, and one of a kind setups are accessible through our OEM/ODM services.
Why Choose Us?
Your association with us brings different points of interest. We combine over two decades of titanium mastery with progressed fabricating capabilities. Our yearly generation capacity surpasses 500 sets of titanium gear, with a 90% showcase share in the coking sector.
We keep up profound associations with famous endeavors and collaborate with best teach like Tsinghua College. Our commitment to development and quality guarantees you get predominant items that surpass expectations.
Corporate Vision
We're building an universal titanium mechanical base joining Investigate and Improvement, handling, and testing. Our 900 million RMB mechanical stop speculation speaks to our commitment to progressing titanium technology.
In the following five a long time, we'll set up a driving national titanium item R&D center and construct a worldwide showcasing arrange, keeping pace with "Made in China 2025" initiatives.
FAQ
Q: What's the ordinary lead time for custom products?
A: Standard sizes regularly dispatch inside 2-3 weeks. Custom setups may require 4-6 weeks depending on specifications.
Q: Do you give fabric certifications?
A: Yes, we give total fabric test certificates and dimensional assessment reports with each order.
Q: What's the least arrange quantity?
A: We oblige orders from single pieces to expansive generation runs based on your prerequisites.
Contact Us
Ready to discuss your titanium forged flange requirements? Our technical team is here to help you select the optimal solution for your application. Contact us today to learn how our expertise can benefit your project.
Email: s4@juchengti.com
Let's work together to create titanium solutions that exceed your expectations and drive your project success.
