Titanium U-Tube Heat Exchanger
2.Size: Shell diameter: Φ100 – Φ3000 mm , Heat transfer area: 0.5 m² – 2000 m² ,Tube length: ≤ 12,000 mm - Fully customizable
3.Standard: ASME VIII-1, EN 13445, GB/T 151, PED 2014/68/EU
4.Type: Shell & Tube (Fixed tubesheet, U-tube, Floating head), Plate heat exchanger, Immersion coil, Tube bundle
5.Processing Method: Seamless/welded tube → Tube sheet drilling → Tube-to-tubesheet expansion + seal welding + strength welding → Shell rolling & welding → Full assembly → Final testing
6.State: Annealed
Surface Treatment: Inner & outer pickled, Sandblasted, Electropolished
- Product Description
Product Overview
Looking for exceptional heat transfer equipment that withstands the harshest industrial environments? Our Titanium U-Tube Heat Exchanger combines titanium's superior corrosion resistance with innovative U-tube design to deliver unmatched performance and longevity. These heat exchangers excel in aggressive chemical processing, marine applications, and high-temperature operations where traditional materials fail. With customizable configurations and proven reliability, our products provide the perfect solution for your most demanding thermal management challenges.
Company Background
Baoji Jucheng Titanium Industry Co., Ltd. has been a pioneer in China's titanium industry for over 20 years. Founded in 2004 in Baoji - China's Titanium Valley, we became the first private titanium enterprise in Shaanxi Province to list on the National Equities Exchange and Quotations in 2017.
Our achievements speak volumes:
- Registered capital of 50 million RMB
- 4 invention patents and 41 utility model patents
- National High-Tech Enterprise certification
- National-level specialized "little giant" enterprise status
- 30%+ annual sales revenue growth for three consecutive years
 |  |  |  |
Key Features & Advantages
Exceptional Corrosion Resistance
Titanium's natural oxide layer provides outstanding protection against acids, chlorides, and seawater, ensuring decades of reliable operation.
Superior Heat Transfer Efficiency
U-tube configuration maximizes heat transfer surface area while minimizing footprint and maintenance requirements.
Lightweight Yet Strong
High strength-to-weight ratio reduces structural support requirements and installation costs.
Thermal Expansion Accommodation
U-tube design naturally handles thermal stress, preventing tube failure and extending service life.
Easy Maintenance Access
Removable tube bundle allows for convenient inspection and cleaning procedures.
Technical Specifications
| Parameter | Specification |
|---|---|
| Material Grades | Gr1, Gr2, Gr7, Gr9, Gr12 |
| Shell Diameter | Φ100 – Φ3000 mm |
| Heat Transfer Area | 0.5 m² – 2000 m² |
| Tube Length | ≤ 12,000 mm |
| Design Standards | ASME VIII-1, EN 13445, GB/T 151, PED 2014/68/EU |
| Surface Treatment | Pickled, Sandblasted, Electropolished |
| State | Annealed |
Performance Characteristics
Temperature Range
Operating temperatures from -269°C to 600°C depending on review determination and application requirements.
Pressure Capabilities
Design weights up to 25 MPa with fitting security components and certification compliance.
Fluid Compatibility
Compatible with exceedingly destructive media counting solid acids, antacid arrangements, and chlorinated compounds.
Material Grades & Standards
We offer different titanium grades to coordinate your particular application needs:
- Grade 1: Most extreme erosion resistance for unadulterated chemical environments
- Grade 2: General-purpose with amazing formability and weldability
- Grade 7: Upgraded erosion resistance with palladium addition
- Grade 9: Titanium combination for higher quality applications
- Grade 12: Made strides quality and erosion resistance combination
All materials comply with ASTM B265, ASTM B337, and ASTM B338 standards.
Manufacturing Process
Our exactness fabricating guarantees reliable quality:
- Material Choice: Premium consistent or welded titanium tubes
- Tube Sheet Arrangement: CNC boring for exact tube alignment
- Assembly: Tube-to-tubesheet extension with seal and quality welding
- Shell Manufacture: Rolling and welding with push relief
- Final Gathering: Total integration with accessories
- Testing: Comprehensive weight and spill testing
 |  |  |
 |  |  |
Quality Assurance & Testing
Every Titanium U-Tube Heat Exchanger experiences thorough quality control:
- Material certification and traceability
- Dimensional review and verification
- Hydrostatic weight testing
- Helium spill detection
- Visual and penetrant testing of welds
- Performance approval testing
 |  |  |  |
Applications
Chemical Processing
Ideal for reactors, condensers, and reboilers taking care of destructive chemicals.
Marine & Offshore
Seawater cooling frameworks, desalination plants, and seaward stage equipment.
Power Generation
Steam condensers, feedwater radiators, and cooling frameworks in control plants.
Pharmaceutical
Clean-in-place frameworks and sterile preparing equipment.
Petrochemical
Refinery administrations, gas handling, and hydrocarbon taking care of applications.
 |  |  |
 |  |  |
OEM/ODM Service
We give comprehensive customization services:
- Custom measuring and configurations
- Specialized fabric grades
- Unique plan requirements
- Private labeling options
- Technical bolster and consultation
Our designing group works closely with you to optimize plans for your particular operational conditions.
Why Choose Us?
Industry Leadership
With over 500 item assortments and associations with driving companies like Jiangxi Copper Gather, we provide demonstrated solutions.
Innovation Focus
Our collaboration with prestigious educate like Tsinghua College drives persistent mechanical advancement.
Quality Commitment
Our items reflect our guideline of "survival by quality, improvement by technology."
Market Presence
Commanding 70% advertise share in hydrometallurgy and 90% share in the coking segment illustrates our reliability.
Corporate Vision
We're building an worldwide titanium mechanical base joining investigate, improvement, preparing, and testing. Our 900 million RMB Titanium Valley extend will accomplish 1.6 billion RMB yearly deals income, situating us as a worldwide titanium industry leader.
FAQ
Q: What's the normal lead time for custom warm exchangers?
A: Standard setups dispatch inside 4-6 weeks. Custom plans require 8-12 weeks depending on complexity.
Q: Do you give establishment support?
A: Yes, we offer specialized direction and can orchestrate on-site supervision for basic installations.
Q: What guarantee do you provide?
A: We offer comprehensive guarantee scope with responsive specialized bolster all through the gear lifecycle.
Q: Can you handle large-scale projects?
A: Completely. Our extended office can oblige ventures requiring different units with facilitated conveyance plans.
Contact Us
Ready to discuss your heat exchanger requirements? Our technical team is here to help you select the optimal solution.
Email: s4@juchengti.com
Contact us today to learn how our titanium U-tube heat exchangers can improve your process efficiency and reduce maintenance costs. Let's build a titanium bright future together!
